Venetian Arsenal- Venice Ship Building Using Mass Production

venetian war scene | Source The Venetian Arsenal A venetian arsenal,venice,italy: Venetian Arsenal, Campo de L’Arsenale, 30122 Castello, Venezia, Venice, Italy get directions Venetian Shipyard | Source In summary Venice was a powerful economic and military city-state To maintain dominance and protect her interests, she had to be well equipped militarily Used mass production methods in the manufacture of ships and arms The arsenal …

HIPAA FINES: 10 Common HIPAA Violations to Avoid

The US DHHS enforces the HIPAA Regualtions | Source Mistakes happen and it is normal for human beings to make errors. But when it comes to HIPAA regulations, making mistakes can cost you and your company millions of dollars in fines or settlement payments. Many mistakes have been made in the handling of personal health information and some have just been plain …

60 Common Examples of Poka Yoke

What is Poka Yoke? Poka yoke, ‘mistake-proofing’ in Japanese, prevents avoidable mistakes from occurring. This applies to any environment, be it in manufacturing, hospitals or even in the home. This article looks at the following: Meaning Origin and application Examples in the automotive industry Error-proofing examples in manufacturing Mistake-proofing examples in daily life Other examples   Definition of Poka Yoke …

Jishu Hozen: Autonomous Maintenance Pillar of TPM

Total Productive Maintenance Total Productive Maintenance is a holistic approach for increasing productivity by ensuring availability of the machine used in the production of goods. It empowers employees to take control of the reliability of machines by doing basic maintenance tasks like oiling, lubrication and tightening. Jishu Hozen Definition & Meaning Jishu Hozen is a Japanese word that means autonomous …

TPM Pillars—Eight Pillars of Total Productive Maintenance

What is Total Productive Maintenance (TPM)? Total productive maintenance is a complete system for maintenance of equipment that aims at achieving an optimal production environment devoid of defects, downtime, stoppages and accidents. One distinct advantage of total productive maintenance is that it empowers the shop floor to work in a concerted manner to ensure that machines are functioning at their …

Lean Kata: Daily Improvement Practice Routine

After unsuccessfully trying to implement lean, most managers end up blaming the workers as being against lean. While resistance is to be expected in any change program, the reasons for lean implementation failure are many. But the most ignored aspect when trying to implement lean is the psychology of change within the organisation. Everybody behaves in a certain way because …

The Lean Transformation of Tesla and Elon Musk

Tesla aims at mass producing electric cars and make them as ubiquitous as gasoline powered cars. To do that, they have to produce affordable cars and meet the huge demand the promise of pollution-free transportation is generating in the market. The launch of the mass market Tesla Model 3 has been dogged by production problems with the number of unfulfilled …

How 3D Printing Can Improve Factory Productivity

The main objective of lean manufacturing is to reduce the time it takes from when a customer places his order to the time the order is delivered. By removing wasteful activities along the value chain, there is a significant reduction in lead times and — ultimately — costs. 3D printing is proving to be a useful tool in eliminating some …

Hitachi Lean Manufacturing

Hitachi Reopens Factory after Major Refurbishment

Hitachi opened its excavator factory in the Netherlands after 6 months of major renovations. The factory now has the capacity to produce 7000 units, up from the previous 5000. This revamp was necessitated by increasing demand for the company’s high quality products.  Speaking at the opening ceremony, the factory’s General Manager Marco Verhoef said, “We are ready for the future, …

OEE: Calculation of Manufacturing Performance Ratio

OEE is a metric that is used for understanding the ratio of actual productive time to planned production time. Because of the low OEE in most manufacturing plants, there is a huge opportunity for improvement. WHAT IS OEE? Overall Equipment Effectiveness (OEE) metric answers the question – what percentage of the planned production was actually achieved? The ideal OEE of …