Poka Yoke in the Kitchen

We have looked at common poka yoke examples in daily life. But I thought it would be a nice thing to zero down on other poka yoke examples in specific areas. These new series of posts will start with poka yoke examples in the kitchen. From the basic equipment to cooking methods, you will find that the kitchen is full …

3 Reasons Why Jidoka is not an Important Lean Tool Anymore

Jidoka Basically, Jidoka is a Japanese word that means giving machines human intelligence — this helps in building in quality into products. Stopping to fix problems is and developing countermeasures ultimately leads to better productivity in the long run. But Jidoka is not only about machines that can stop themselves. In line with the TPS philosophy, Jidoka is also about …

Kaizen Musings — Lean Inventory Management

Summary Inventory quantity is a measure of how well lean has matured Reducing inventory without streamlining processes can be a recipe for disaster Inventory velocity is more important than inventory reduction Supplier management to align to lean goals is key How inventory is received matters Inventory is Muda The ideal situation in lean is to have zero inventory. But for …

Kaizen Musings — In Lean, Slow is Better than Fast

One of the greatest selling points of lean is that it leads to faster throughput. You would expect people in a lean plant running around frantically producing goods very fast. But the reality in a truly lean organization is markedly different. While the output is very high, you will also notice that people are working at a comfortable pace. Why …

Nemawashi Model for Decision Making

Nemawashi is consensus based | Source What is Nemawashi? Nemawashi is a Japanese term which literally translated means ‘work around the roots’. It is a consensus building technique that aims at removing obstacles to proposal approval by seeking an informal audience with the decision makers before a formal meeting is held. The concept is not about lobbying as many people think of …

HOSHIN KANRI — Policy Deployment Meaning & Examples in Manufacturing

What is Hoshin Kanri? Hoshin Kanri is a management process that aims at aligning a company’s functions and activities with its strategic objectives. The process involves developing specific plans which consists of precise goals, actions, timelines, responsibilities and metrics. Hoshin Kanri usually starts with a high level organizational plan that involves setting of all the necessary goals required to achieve …

Venetian Arsenal- Venice Ship Building Using Mass Production

venetian war scene | Source The Venetian Arsenal A venetian arsenal,venice,italy: Venetian Arsenal, Campo de L’Arsenale, 30122 Castello, Venezia, Venice, Italy get directions Venetian Shipyard | Source In summary Venice was a powerful economic and military city-state To maintain dominance and protect her interests, she had to be well equipped militarily Used mass production methods in the manufacture of ships and arms The arsenal …

60 Common Examples of Poka Yoke

What is Poka Yoke? Poka yoke, ‘mistake-proofing’ in Japanese, prevents avoidable mistakes from occurring. This applies to any environment, be it in manufacturing, hospitals or even in the home. This article looks at the following: Meaning Origin and application Examples in the automotive industry Error-proofing examples in manufacturing Mistake-proofing examples in daily life Other examples   Definition of Poka Yoke …

Jishu Hozen: Autonomous Maintenance Pillar of TPM

Total Productive Maintenance Total Productive Maintenance is a holistic approach for increasing productivity by ensuring availability of the machine used in the production of goods. It empowers employees to take control of the reliability of machines by doing basic maintenance tasks like oiling, lubrication and tightening. Jishu Hozen Definition & Meaning Jishu Hozen is a Japanese word that means autonomous …